Best Business Practices by Pradeep

  BEST PRACTICES in MANUFACTURING Continuous Learning is the way to Excellence TPM (TOTAL PRODUCTIVE MAINTENANCE) TPM is integrated approach to achieve continuous production on efficient equipments / lines through operator empowerment. TPM HISTORY TPM is introduced in between 1950 & 1970 by Mr.Seiichi Nakajima(Father of TPM) in Japan. TPM is the combination of American Preventive Maintenance concept with Japanese Total Quality Control & TEI. TPM GOALS SUBSCRIBE OUR CHANNEL & YOU CAN FOLLOW US ON INSTAGRAM https://www.instagram.com/ pradeep.bp1820 YOUTUBE https://www.youtube.com/channel/UCyj0aGmIIX0uq1N2IEJh3nw FACEBOOK https://www.facebook.com/Best- Practices-in-Manufacturing 

  BEST PRACTICES in MANUFACTURING Continuous Learning is the way to Excellence 16 LOSSES IN MANUFACTURING SUBSCRIBE OUR CHANNEL & YOU CAN FOLLOW US ON INSTAGRAM https://www.instagram.com/ pradeep.bp1820 YOUTUBE https://www.youtube.com/channel/UCyj0aGmIIX0uq1N2IEJh3nw FACEBOOK https://www.facebook.com/Best- Practices-in-Manufacturing 

  BEST PRACTICES in MANUFACTURING Continuous Learning is the way to Excellence OEE (OVERALL EQUIPMENT EFFECTIVENESS) - OEE is a KPI, which Indicates that how well a manufacturing systems is running/utilized(4M & Time) as compared to its assumed efficiency. OEE is an EYE opener which help us to find out the losses which are affecting to A,P,Q & give us a way of continuous improvements, which increase overall organisation profitability. IDEAL CONDITION WE CAN SUMMARISE ABOVE IDEAL CONDITION - WITHOUT ANY INTERRUPTION GOODS ARE PRODUCED AS PER REQUIRED QTY & QUALITY OEE FORMULA OEE CALCULATION - EXAMPLE Charger Assembly Line - Shift Length - 8 Hr(480 min), Schedule Breaks - 60 min (Lunch + Tea ), Down Time - 20 min(m/c breakdown), Std. CT - 1 min, Total Production - 390 Nos., Rejection - 5 nos. OEE BENEFITS Increase machine up time / utilisation, Reduce maintenance cost , increase Productivity,  Reduce costs, Improve quality, Increase efficiency, Increase profitability. SU

  BEST PRACTICES in MANUFACTURING Continuous Learning is the way to Excellence 1.TYPES OF ASSEMBLY PROCESS  2. TYPES OF ASSEMBLY SYSTEMS  WHAT IS ASSEMBLY PROCESS - In a production process joining of two or more parts with each others to get a desired product are called assembly process. TYPES OF ASSEMBLY PROCESS  Mechanical Fastening   - There are many Mechanical fastening method to join two or more parts with each others. Like Threaded fasteners, Riveting, Press fit, Sewing & Stitching. There is two types of mechanical fastening :- 1.Permanent  2. Nonpermanent Adhesive Bonding  - In this process we use Adhesive to join two parts with each other. There is two types of Adhesives 1.Thermoplastic 2. Thermosetting Fusion  - Welding   Brazing   Soldering   TYPES OF ASSEMBLY SYSTEMS - The method of execution of whole assembly process from input to output conversion. Manual Single Station Assembly  - We use this Assembly systems for low volume & for Big product assembly Like Aircra